Discover aluminum bars and fabrication-ready pieces that accommodate holes, notches, or mounting requirements. This guide covers five solid options that balance machining ease, corrosion resistance, and practical application for indoor and outdoor projects. Each entry includes a quick snapshot and practical uses to help you choose the right piece for your build.
Summary of Selected Products
- uxcell Square Aluminum Flat Bar, 6061 Aluminum, 3/8″ x 2″ x 10″ — Anodized, precise edges, great for crafting and small frames.
- M-D Building Products 60764 Aluminum Flat Bar, 1″ x 1/4″ x 48″ — General indoor/outdoor use, long length for fabrication.
- MOKOVI 2 Pcs Flat Bar, 1/8″ x 1″ x 16″ — 6061 alloy, corrosion resistant, versatile for machines and structures.
- AYWFEY 2 Pcs Flat Bar, 1/4″ x 2″ x 12″ — Protective film, easy cutting and welding, various DIY uses.
- Randall Manufacturing 4 Ft Aluminum Angle Bar, 1/2″ x 1/2″ x 1/16″ — 6063-T6 alloy, sharp 90° profile for brackets and framing.
uxcell Square Aluminum Flat Bar (3/8″ x 2″ x 10″)
Material: 6061 aluminum alloy with anodizing finish for corrosion resistance. Size: 3/8″ thick, 2″ wide, 10″ long. This bar is lightweight yet strong, suitable for precision fabrication, enclosures, and structural crafting. It features smooth, precise edges to support clean drilling and tapping, making it a dependable base material for projects that require holes or mounting points.
Key considerations: 6061 aluminum offers good weldability and formability, though the square profile requires careful handling when drilling to avoid edge burrs. Anodized surface helps resist wear in repeated assembly cycles. Ideal uses include small brackets, modular frames, and DIY structural parts that need accurate dimensions.
M-D Building Products Flat Aluminum Bar, 1″ x 1/4″ x 48″
Material: Aluminum; use: general indoor or outdoor projects. Dimensions: 1″ x 1/4″ x 48″. This flat bar is suitable for structural framing, brackets, and trim applications. It provides decent rigidity for light-duty builds and is a practical choice for artisans needing length for cuts or multiple components with mounting holes placed along the bar.
MOKOVI 2 Pcs Flat Bar, 1/8″ x 1″ x 16″ (6061 Aluminum)
Material: 6061 aluminum alloy; Size: 1/8″ thickness, 1″ width, 16″ length. Key attributes include high strength, low density, good corrosion resistance, and easy welding or machining. This option is well-suited for small-machining projects, supports light-duty frames, and can be cut to create mounting plates with holes for fasteners. The included length is ideal for prototyping or decorative hardware components.
AYWFEY Flat Bar, 1/4″ x 2″ x 12″ (2 Pcs)
Material: 6061 aluminum; Size: 1/4″ thickness, 2″ width, 12″ length per bar; two pieces included. Features protective film to prevent scratches during handling. The bars are described as having high hardness, strong corrosion resistance, and easy welding or machining, making them suitable for DIY crafts, small machinery brackets, and structural components where precise dimensions and a smooth edge are valuable. They are versatile for indoor and outdoor use and can accommodate drilled or tapped holes for mounting.
Randall Aluminum Angle Bar 4 Ft, 1/2″ x 1/2″ x 1/16″ (6063-T6)
Material: 6063-T6 architectural aluminum with a sharp 90-degree profile and no inside radius. Size: equal legs of 1/2″ with 1/16″ thickness. This angle bar is ideal for decorative trim, lightweight brackets, edge guards, and framing where flush, precise installations are needed. Its clean edges simplify hole alignment and mounting in multiple directions, making it a solid choice for projects requiring a rigid, right-angle component.
6061 Aluminum Flat Bar, 1″ x 2″ (12″ length)
Material: 6061-T6511 aluminum; Size: 1″ x 2″ with a customizable length option up to 12 inches. This solid stock bar supports machining, drilling, and tapping for threaded holes. Suitable for industrial fixtures, mounting plates, and precision components where flat surface integrity and hole alignment are critical. The T6511 temper offers a good balance of strength and machinability for production runs or single-build projects.
Outvita Outdoor Bar Table With Umbrella Hole
Material: Cast aluminum ensuring durability against outdoor elements, including rain and sun. Size: 42″ height with a central umbrella hole. This table combines a sturdy base with decorative design and an antique bronze finish that complements patio aesthetics. The hollow base and lightweight frame enable practical assembly and stable support for outdoor use, while the umbrella hole provides utility for shade and comfort during gatherings.
Buying Guide: Key Considerations For Aluminum Bars With Holes
- Material and temper: 6061 is a versatile general-purpose alloy with good machinability, weldability, and corrosion resistance. 6063-T6 offers slightly higher resistance to corrosion and is commonly used for architectural applications. Select based on strength needs and the environment.
- Wall thickness and cross-section: Thicker bars handle higher loads but add weight. Square profiles provide easy drilling and tapping but require careful edge handling to avoid burrs. Angle bars offer convenient mounting surfaces for brackets and supports.
- Surface treatment: Anodizing or protective films help reduce wear and corrosion, particularly for outdoor or high-use projects. Consider post-processing options like deburring and deburring after drilling to ensure clean edges for fasteners.
- Hole placement and drilling: Plan hole locations before cutting to maintain structural integrity. When drilling, use proper drill bits for aluminum and consider pilot holes to prevent deformation of the flat bar.
- Application fit: For outdoor furniture or brackets, ensure the alloy and temper resist corrosion and fatigue. For precision machinery parts, emphasize tolerances, edge quality, and surface finish to promote smooth operation.
- Availability and length options: Look for stock lengths that minimize waste and allow for multiple components. Some items offer multi-pack options or longer lengths for framing projects.
These selections provide a range of aluminum bars and related parts that accommodate holes and mounting needs for crafting, fabrication, and outdoor projects. Always verify dimensions and compatibility with your specific fasteners and assembly methods before purchasing.